JIANGSU GUOJIN DRYING TECHNOLOGY CO., LTD
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Continuous Disc Plate Dryer For Activated Carbon/Activated Charcoal
On the basis of intermittent stirring dryer, a disc plate dryer is a kind of multi-layer fixed hollow heating circular carrier disc developed by continuous improvement, which is developed by continuous improvement. The drying process is to pass the heat carrier into each layer of hollow disc. In the way of heat conduction, the wet material placed on the surface of the disk is heated indirectly, and the wet portion of the rolling material is evaporated under the operating temperature under the action of rotating the rake and rake, and the steam is discharged with the tail gas of the equipment, so that the qualified dry finished products are continuously obtained at the bottom of the equipment.
CPD Continuous Disc Plate Dryer Working Principle
The wet material is fed continuously to the first drying layer on the top of the dryer. It will be turned and stirred by rakes when the rake arm rotates and drop down to the outer edge of the large drying plate along the exponential helical line. The material will be moved from the small drying plate to its outer edge and drop down to the outer edge of the large drying plate underneath. Both small and large drying plates are arranged alternately so the materials can go through the dryer continuously. The heat medium can be saturated steam, hot water or thermal oil. The heat will be led into hollow drying plates from one end and come out from the other end. The dried materials will drop from the last layer of the drying plate to the bottom of the dryer and then moved by rakes to the discharge outlet. The material moisture will be removed from the exhaust outlet on the top cover. For the vacuum-type plate dryer, the moisture will be sucked out by the vacuum pump on the top cover. The dried materials will be discharged from the bottom layer. The drying capability can be improved if the dryer equipped with supplementary devices such as finned heater, condenser for solvent retrieval, bag dust remover, return and mix mechanism, draft fan, and etc.
CPD Continuous Disc Plate Dryer Feature
(1) easy control, wide application
1. Regulate thickness of materials, rotating speed of main shaft, number of harrow's arm, style of and sizes harrows achieve best drying process.
2. Each layer of drying plate can be fed with hot or cold media individually to heat or cold materials and make temperature control accurate and easy.
3. Dwell time of materials can be accurately adjusted.
4. Single flowing direction of materials without return flowing and mixing, uniform drying and stable quality, no re-mixing is required.
(2) Easy and simple operation
1. Start stop of dryer is quite simple
2. After material feeding is stopped, they can be easily discharged out of the dryer by harrows.
3. Careful cleaning and observation can be carried inside the equipment through large-scale viewing window.
(3) Low energy consumption
1. Thin layer of materials, low speed of main shaft, small power and energy required for conveying system of materials.
2. Dry by conducting heat so it has high heating efficiency and low energy consumption.
(4)Good operation environment, solvent can be recovered and powder discharge meet the requirements of exhaust.
1. Normal pressure type: as low speed of air flow inside the equipment and moisture being high in upper part and low in lower part, dust powder couldn't float to the equipment, so there is almost no dust powder in tail gas discharged from the moist discharge port on the top.
2. Closed type: equipped with solvent recovery device that can recover organic solvent easily from moist-carrier gas. The solvent recovery device has simple structure and high recovery rate, and nitrogen can be used as moist-carrier gas in closed circulation for those subject to burning, explosion and oxidation, and poisonous materials in order for safe operation. Especially suitable for drying of flammable, explosive and poisonous materials.
3. Vacuum type: if the plate dryer is operating under vacuum state, it is particularly suitable for drying heat sensitive materials.
(5) Easy installation and small occupying area.
1. As the dryer is in a whole for delivery, it is quite easy to install and fix at site only by hoisting.
2. As drying plates being arranged by layers and installed vertically, it takes a small occupying area though drying area is large.
CPD Continuous Disc Plate Dryer Technical Parameters
1. Drying Tray
- Designing pressure: generally 0.4Mpa, and the max. pressure is 1.6 MPa.
- Max. working pressure: generally ≤0.4Mpa, and the max. pressure is 1.6 MPa.
- Heat source: steam, hot water, or thermal oil: Use hot water as heat source when the drying plates' temperature is 100°C; Use saturated water steam ≤0.4Mpa or steam-gas when the drying plates' temperature is 100°C~150°C; Use thermal oil when the drying plates’ temperature is 150°C~320°C;
2. Material Transmission System
- Revolution of main shaft: 1~10 rpm, electromagnetism or transducer timing.
- Rake arm: 2 to 8 rake arms will be fixed on the main shaft on the every layer.
- Rake blade: the rake blades are hinged to the rake arms and float with the surface of the plate. There’re several types of rake blades.
- Roller: For the material that is easy to agglomerate, or required to be grinded, the rollers shall be placed at the appropriate place to reinforce the heat transfer and drying process.
3. Three types of dryer body: normal pressure, sealed, and vacuum
- Normal pressure: The dryer body is cylindrical or octagonal and the structure can be integrated or separated. The ducting system for the heat source can be placed inside or outside of the dryer.
- Sealed: The dryer body is cylindrical and it can bear the interior pressure of 5KPa. The ducting system for the heat source can be placed inside or outside of the dryer.
- Vacuum: The dryer body is cylindrical and the design pressure is 0.1MPa. The ducting system for the heat source is placed inside of the dryer.
4. Air Heater
The air heater is usually used to meet larger evaporation capacity requirements in order to increase drying efficiency.
CPD Continuous Disc Plate Dryer Technical Parameters
| Type | Diameter(mm) | Height(mm) | Area of dry(m2) | Power(kw) |
| 1200/4 | 1865 | 2877 | 3.3 | 1.1 |
| 1200/6 | 3297 | 4.9 | ||
| 1200/8 | 3717 | 6.6 | 1.5 | |
| 1200/10 | 4137 | 8.2 | ||
| 1200/12 | 4557 | 9.9 | 2.2 | |
| 1500/6 | 2166 | 3327 | 8.0 | |
| 1500/8 | 3747 | 10.7 | ||
| 1500/10 | 4167 | 13.4 | ||
| 1500/12 | 4587 | 16.1 | 3.0 | |
| 1500/14 | 5007 | 18.8 | ||
| 1500/16 | 5427 | 21.5 | ||
| 2200/6 | 2820 | 3781 | 18.5 | |
| 2200/8 | 4201 | 24.6 | ||
| 2200/10 | 4621 | 30.8 | 4.0 | |
| 2200/12 | 5041 | 36.9 | ||
| 2200/14 | 5461 | 43.1 | 5.5 | |
| 2200/16 | 5881 | 49.3 | ||
| 2200/18 | 6301 | 55.4 | 7.5 | |
| 2200/20 | 6721 | 61.6 | ||
| 2200/22 | 7141 | 67.7 | 11 | |
| 2200/24 | 7561 | 73.9 | ||
| 2200/26 | 7981 | 80.0 | ||
| 2500/6 | 3115 | 3981 | 26.3 | 4 |
| 2500/8 | 4401 | 35 | ||
| 2500/10 | 4821 | 43.8 | 5.5 | |
| 2500/12 | 5241 | 52.5 | ||
| 2500/14 | 5661 | 61.3 | 7.5 | |
| 2500/16 | 6081 | 70.0 | ||
| 2500/18 | 6501 | 78.8 | 11 | |
| 2500/20 | 6921 | 87.5 | ||
| 2500/22 | 7341 | 96.3 | ||
| 2500/24 | 7761 | 105 | 15 | |
| 2500/26 | 8181 | 113.8 | ||
| 3000/8 | 3768 | 5143 | 48 | 11 |
| 3000/10 | 5643 | 60 | ||
| 3000/12 | 6143 | 72 | ||
| 3000/14 | 6643 | 84 | ||
| 3000/16 | 7143 | 96 | ||
| 3000/18 | 7643 | 108 | 15 | |
| 3000/20 | 8293 | 120 | ||
| 3000/22 | 8793 | 132 | 18.5 | |
| 3000/24 | 9293 | 144 | ||
| 3000/26 | 9793 | 156 | ||
| 3000/28 | 10293 | 158 |
CPD Continuous Disc Plate Dryer Show
